Prototyping

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Prototyping

Turning ideas into prototypes

If you are truly innovative, you don’t have any model you can refer to. You have to build your own. And it takes a reliable partner to do that along with you. Danisi Engineering is the partner you need.

We are extremely proud of our prototyping area and skills, no matter the size or kind of vehicle you are designing. Our in-house facilities can make or modify any components: whatever you have to test and try, we can prototype it. Listing all our sophisticated tools and services would take too long and you don’t have time to waste. Come and visit us. Take a tour through our workshop of about 2,000 sqm; talk with our engineers. Then focus on your design, we’ll take care of the rest of the job delivering a prototype of world-class quality, on which we can ensure that all design parameters are complied with before you begin to build the expensive equipment required for production.

And, obviously, if you are on a classified project, you can count on our absolute confidentiality.


Metal Forming and Welding

Metal forming involves bending and welding a flat sheet of stock metal to a shape required for production. Danisi’s automated equipment is designed to form any piece of stock metal to meet product specifications. And as for welding, we have the most sophisticated technologies available. Here is a list of our services and capabilites:

  • Certified welding capabilities: TIG/MIG and spot welding for steel, TIG/MIG for aluminium
  • Prototype and low volume stamping
  • Aluminium sub-frames and space-frames
  • Welding robot dedicated to prototype production in steel and aluminium
  • EWM and Fronius CMT welders
  • Surface ground 6mx3m with spot welding machines

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Casting, forging and machining

Core manufacturing processes employed within Danisi include precision casting, forging, and machining of alloys. We can provide prototypes and produce low volume components in steel and aluminium by machining from solid block forged and casted raw parts. We can forge everything. Even desire.


Integration and Assembly

We follow each step of the assembling from sub-systems to complete cars in our 6 independent assembly bays (2 in Nichelino and 4 in Modena). We also have in-house engineering competences to integrate electric and electronic in the complexity of the single vehicle architectures and data streams. A challenge we know we can win.


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Model Shop

In Torino we have a 400 sqm model shop for technical mock-ups and small style design 
models (interiors, engine covers, exterior add-ons like 
spoilers, bumpers, rear view mirrors, lights and headlamps). We can carry out race car body modifications and produce aero-kits and prototypes of interior and exterior trim parts. 
Because each vehicle is like no other. Exactly like any customer.